Subject: Re: [harryproa] Re: AirCell tested and fails (I think)
From: Gardner Pomper
Date: 6/12/2009, 9:01 PM
To: harryproa@yahoogroups.com.au
Reply-to:
harryproa@yahoogroups.com.au



The tower is a grain silo for the cows. Hasn't been used in 30 years or so. 

Yes, the are completely different foams. Corecell is a PVC foam, as espoused by derek kelsall, et al. Aircell is a polyurethane foam which is waaay cheaper (about the price of polycore, I think). It is as easy to work with as the PVC foams and has none of the edge problems of the honeycombs. The problem is that it isn't as "good" as the PVC foams, but no one seems to be able to articulate why. It seems to me that it might be "good enough" for some things and I am hoping that my photos will bring enough comments that I can tell. 

In term of price, 1" corecell runs $7-8 sq ft and 1" aircell is $2.75 sq ft

  - gardner

On Fri, Jun 12, 2009 at 7:18 PM, Doug Haines <doha720@yahoo.co.uk> wrote:


hi gardner,
 
what's the round tower building attached to the barn?
 
Are these foams just brand namesor are they actually totally different types of foam.
And Rob, what is the foam I/we use called?
 
Doug

--- On Sat, 13/6/09, gardnerpomper <gardner@networknow.org> wrote:

From: gardnerpomper <gardner@networknow.org>
Subject: [harryproa] Re: AirCell tested and fails (I think)
To: harryproa@yahoogroups.com.au
Date: Saturday, 13 June, 2009, 8:26 AM


Hi,

I have posted some more photos into the Aircell Testing phot folder of this group.

I redid the tests with 1" corecell. My results were:

1) hammer test - smashed foam, broke fiberglass, delaminated. I think this test was excessive

2) hand sledge against wood block hit 10 times hard - no effect. Slight indentation on top side, no delamination on either side. Much better than Aircell in this test

I then added another test, which was to put the panel on the floor, climb up on the table and drop the hand sledge (about 5 lbs) from as high as I could reach. I figure this is a 10' drop.

1) Aircell - dented, no delamination

2) Corecell - dented, no delamination

They both seem to be pretty equivalent on this test. I think this highlights that if you are going to toss sledgehammers onto your deck, you should probably have more than 1 layer of 18oz fiberglass on the topside. Not sure if it tells me anything else.

I think the other test that I should run is to have a bigger panel, supported on either end and jump up and down on it over and over. The problem is that is a very expensive test. Shipping on all this material is running at 20% (or more) of the purchase price. I wish there was a place around where I could get it. So far, I am 400 miles from each of 3 sources.

Comments are welcome, as always.

- Gardner



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