Subject: Re: [harryproa] Dragging a prop
From: "Rick Willoughby rickwill@bigpond.net.au [harryproa]" <harryproa@yahoogroups.com.au>
Date: 7/30/2019, 7:26 PM
To: "harryproa@yahoogroups.com.au" <harryproa@yahoogroups.com.au>
Reply-to:
harryproa@yahoogroups.com.au

 

I have inserted comments.


On 30 Jul 2019, at 11:57 pm, '.' eruttan@yahoo.com [harryproa] <harryproa@yahoogroups.com.au> wrote:

| Velocity ratio is exactly what is states.

Thanks for the correction/clarification Rick.

So it seems...
| for the 18m proa in calm conditions at 6.5kts, It swings two, 3-bladed 540mm diameter props. 

.....at 7.8kts.

Which is a very different scenario than a typical sailing prop pushing a typical boat.. Which may be why my guess is off.
No its not - sailing boats are usually very easily driven and swing big props to get efficiency.  With a heavy mono, the efficiency drops as it approaches hull speed.  The prop swept area has a large bearing on efficiency.  If you want range from your battery then you want big props.

Obviously you have extracted a significant amount of energy efficient performance from those electric drives. 54cm diameter props seem untypical. Did you make them?
I designed the dfrives.  The props are nylon, made in China.  AUD70 landed versus AUD2000 for a bronze prop. They can handle up to 32HP each.  

1 a) At what RPM is the 18m props turning in the pics you attached?

500rpm
1 b) What percent of rated max is that RPM?
The rated speed on 50V is 700rpm, which gives 8.5kts.  The existing controllers will cut out on regeneration at 60V (maximum allowable).  That means regeneration is not possible above 10kts anyhow.

2) Do you have a pic of those props? Edge on too?

see attached - the edge photo shows the trailing edge on a smaller nylon prop I have here.  The brown scratches was me attempt to sharpen the trailing edge.  The edge is 3 to 4mm thick. 

| With regard to dragging the prop backwards, you are not thinking about a proa

Do you mean I am not thinking about your proa? Or maybe you are not thinking about the proa, as I have repeatedly said, I am thinking about? You know, the tipped tender on the HP?
Or did I misunderstand you?
As I have previously stated, you will be seriously limited if you cannot motor in both directions on a proa.  From a regenerating perspective, you will only have the opportunity to generate less than 25% of your sailing because you will not be able to regenerate in one direction and you will not be able to afford the loss in sailing efficiency going to windward. 

| An efficient prop operates at very low angle of attack.. 

3) As the topic is dragging props, can you model the dragging of the 18m proas props? 
Yes - as a turbine it will have near zero slip (velocity ratio is close to 1).  The slip under load depends on the power you are trying to recover at any particular boat speed.  The stream power through the turbine is a function of flowrate cubed.  At 12kts the stream power throough a 540mm tube is 25kW, giving peak power recovery of around 15kW.  At 6kts the stream power is down to 3kW with peak power recover of 1.8kW - no more than 1.5kW in electrical output.  

4) Can you say at what speed that prop would need to be dragged to match the speed they are at in the pics (7.8kts)?
Around 8kts to overcome the frictional losses in the drive. 


| So even if your blades have a very fine trailing edge they still perform quite well in reverse rotation.
| Most props do not have a particularly fine trailing edge so work quite well in either direction under load.

I was unable to understand the essential element of this. Regarding trailing edge sharpness and dullness;

5 a) Can you clarify the importance of it in this context?
A sharp trailing edge will stall at lower angle of attack than a blunt one.  That means as a turbine, running in the propulsion forward direction, it will be unlikely to achieve the Betz limit of 9/16ths the stream power before the blades stall.

5 b) What does either case (sharp or fine) help or hinder? 

In motoring running forward, a sharp trailing edge improves blade efficiency as it eliminates the trailing edge drag.  In reverse a sharp trailing edge reduces the bollard pull because the edge causes the blades to stall at lower angle of attack.

| As far as I can detect the 18m proa motors in either direction with similar efficiency... 

That's quite interesting.

6 a) Did you expect them to be different? Please explain.
My expectation was to lose some eficiency.  That was without giving it much thought.  
6 b) Do your prop blades have an airfoil shape? Will you share said shape?
They are very much like a standard marine prop with slightly thicker trailing edges due to the lack of strength compared with bronze.  They have quite low blade area, which increases efficiency:
nylon marine props from china
6 c) Can you explain why the performance is not different?
The angle of attack is low because they operate at low slip (velocity ratio of 1.2)


| It is desirable to have the drives at the aft end if motoring in a decent sea because they get buried deeper when at the forward end of the boat; as occurs with any boat. 

Good point. 
7) But the pivoting tender of the HP seems to keep the prop buried right where you want it in seas, right?

Only in one direction.

| So, as a turbine, the blades could be working in the normal forward direction or the reverse direction. 
| Once spinning the turbine will have very low velocity ratio because you normally charge at a much lower current rate than you draw under load. 

I was kinda confused by this part. Forgive me.
As noted many times, you will have an annoying and potentially high risk situation if you are limited to motoring in one direction with a HP.

I am assuming dragging a prop would give a velocity ratio ( negative velocity ratio?) less than would be expected from the prop being powered. Because, I assume, the prop is not an accidentally efficient windmill.
An efficient prop will work at low velocity ratio.  Marine blades have very small camber so the angle of attack as a turbine, with the blades turning in the forward direction is still very small.  The flow stays attached and the blades are no easily stalled.  On the 18m proa, the props will turbine at less than 2kts; overcoming gearbox and motor friction.


| Typically LiFePO4 cells have a maximum sustained discharge at 0.5C and recommended maximum charge of 0.2C; meaning 5 hours to charge from flat.

Right. But given a pack of a size for some amount of duration, it would be very hard to pull 0.5C, right? Even pulling 0.2C might be hard. Large pack size makes the charging amperage not be that problematic?
Yes - but with size comes weight.

| I can assure you that you would not want to try to stop a 540mm diameter, 3-blade turbine from spinning when doing 20kts through water. It would slow insignificantly when charging at allowable charge rate if the controller allowed the high voltage required.

Well, they would be slowed by the velocity ratio, plus the inefficiency of being dragged vs being powered, I assume.
The slip is negligibly above 8kts.  

But if you wanted to depower it, you could raise the tender, or sail slower..
In open water, if there are no waves, there is no wind so you will not be moving.  I have not looked at the tender set up in detail but I expect ploughing will be a significant issue so there the prop will see water irrespective of the tender’s position relative to the deck.  The lw drive on the 18m poa often spins up when driving through waves (took us a while to realise what the nopise was.  Anything above 1m seas hits the lw prop.  Above 2m seas the beam is ploughing water and the drive is completely under water at times. 


Which raises an interesting point.

8) What if you raised the prop on the tender until only part of the disk was submerged? Just enough to get the prop speed you want and add minimal drag?
I think you are imagining an ideal world that does not exist.  

Yes, this assumes calm seas, but is it an interesting option?





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Posted by: Rick Willoughby <rickwill@bigpond.net.au>
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